Start Date

26-4-1989 4:00 PM

Description

The Space Shuttles are serviced and maintained by the Lockheed Space Operations Company (LSOC) at the Kennedy Space Center in Florida. The tiles which act as a heat shield during Shuttle re-entry into the earth's atmosphere, are a major part of the Shuttle servicing efforts. One very tedious and labor intensive task is the alignment measurement of these tiles. Alignment measurements include measuring the gaps, or separation between two adjacent tiles, and measuring the steps, or the height differences between adjacent tiles.

Traditional methods of measurement required two mechanical tools to separately measure steps and gaps. Plastic feeler gauges were used for gap measurements and dial-indicator trammel tools were used to measure steps. The Lockheed Research And Development Division (R&DD) in Palo Alto, CA developed and built the hand-held optical tool, the Lockheed Laser Tool (LLT), that is currently being used to measure tile steps and gaps. The LLT measures both steps and gaps simultaneously, replacing both mechanical tools.

Integration of the LLT into the Shuttle servicing environment and the formal certification and acceptance of its use was an important milestone for state-ofthe- art technology being utilized to improve and maintain Shuttle processing flow. This was an iterative process during a six month period in 1988. Direct feedback from Shuttle operations/engineering helped refine the user-interface and became a critical contribution to the success of the program.

Comments

Technology Benefits

Session Chairman: Bill Rock, Manager, Advanced Projects, Technology and Commercialization Office, NASA KSC

Session Organizer: Tina Phillips, Advanced Projects, Technology and Commercialization Office, NASA KSC

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Apr 26th, 4:00 PM

Paper Session II-C - Optical Alignment Measurements of Space Shuttle Tiles

The Space Shuttles are serviced and maintained by the Lockheed Space Operations Company (LSOC) at the Kennedy Space Center in Florida. The tiles which act as a heat shield during Shuttle re-entry into the earth's atmosphere, are a major part of the Shuttle servicing efforts. One very tedious and labor intensive task is the alignment measurement of these tiles. Alignment measurements include measuring the gaps, or separation between two adjacent tiles, and measuring the steps, or the height differences between adjacent tiles.

Traditional methods of measurement required two mechanical tools to separately measure steps and gaps. Plastic feeler gauges were used for gap measurements and dial-indicator trammel tools were used to measure steps. The Lockheed Research And Development Division (R&DD) in Palo Alto, CA developed and built the hand-held optical tool, the Lockheed Laser Tool (LLT), that is currently being used to measure tile steps and gaps. The LLT measures both steps and gaps simultaneously, replacing both mechanical tools.

Integration of the LLT into the Shuttle servicing environment and the formal certification and acceptance of its use was an important milestone for state-ofthe- art technology being utilized to improve and maintain Shuttle processing flow. This was an iterative process during a six month period in 1988. Direct feedback from Shuttle operations/engineering helped refine the user-interface and became a critical contribution to the success of the program.

 

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