Presentation Type

Poster Presentation

In Person or Zoom Presentation

In-Person

Campus

Daytona Beach

Status

Student

Faculty/Staff Department

Honors

Student Year and Major

(Michael) Freshman, AE, (Dane) Freshman, AE, (John) Senior, AE, (Adam) Sophomore, AE

Presentation Description/Abstract

In recent years, 3D printing has grown rapidly, both in homes and commercially. This has led to increased demand for plastic filaments, many of which contribute to plastic waste. This project explores the potential of recycling household plastics into 3D printing filament, promoting sustainability and creating a circular economy. Materials like PLA, PETG, ABS, and polypropylene can be recycled or even composted. Existing research has shown that recycled filaments can maintain comparable tensile strength to their virgin counterparts, depending on the recycling process. Furthermore, implementing circular economy practices for plastics could save billions annually by mitigating pollution and reducing landfill usage. Though consumer-level recycling systems face challenges regarding cost and scaling, companies like TerraCycle and Printerior have begun feasible collection and reuse programs. Overall, recycling 3D printing materials could reduce waste, conserve resources, and support sustainable manufacturing practices. However, continued improvements to material blends, extrusion methods, and recycling infrastructure will be essential for widespread adoption.

Keywords

3D-Printing, Filament, Circular Economy, Recycling, Plastic, Reuse, Tensile Strength, Biodegradability

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The Science and Economics of 3D-Printed Filament Recycling

In recent years, 3D printing has grown rapidly, both in homes and commercially. This has led to increased demand for plastic filaments, many of which contribute to plastic waste. This project explores the potential of recycling household plastics into 3D printing filament, promoting sustainability and creating a circular economy. Materials like PLA, PETG, ABS, and polypropylene can be recycled or even composted. Existing research has shown that recycled filaments can maintain comparable tensile strength to their virgin counterparts, depending on the recycling process. Furthermore, implementing circular economy practices for plastics could save billions annually by mitigating pollution and reducing landfill usage. Though consumer-level recycling systems face challenges regarding cost and scaling, companies like TerraCycle and Printerior have begun feasible collection and reuse programs. Overall, recycling 3D printing materials could reduce waste, conserve resources, and support sustainable manufacturing practices. However, continued improvements to material blends, extrusion methods, and recycling infrastructure will be essential for widespread adoption.

 

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